Thursday, February 18, 2010

Glass, Clay, Cement, Concrete, Gypsum Products Sector

The Minnesota Pollution Control Agency (MPCA) has issued its revised multi-sector industrial stormwater discharge general permit (MSGP). This permit will replace the existing industrial stormwater permit, which expired in October of 2002.

[Read a summary of the overall Minnesota permit, stormwater monitoring, and sector requirements]

All manufacturing, industrial and “industrial-like” sites that require a permit to discharge stormwater will be required to come into compliance with the revised permit, and to submit an application for permit coverage by either June 1, August 1 or October1, depending on their industrial sector.

Click here to review a list affected industrial sectors and application deadlines for each sector

The revised permit details requirements for 29 different industrial sectors. The requirements described below are for the Glass, Clay, Cement, Concrete, and Gypsum Products Sector (Sector E). Sector E covers a fairly broad range of product types, including flat glass, glass containers, pressed and blown glass, hydraulic cement, structural clay products, pottery and related products, concrete, gypsum, and plaster products, glass products, cut stone and stone products, abrasives, asbestos products, and miscellaneous non metal mineral products, mineral wool and mineral wool insulation products, and non-clay refractories. These requirements are in addition to permit requirements that apply to all sectors.

Review requirements that apply to all sectors

Inspections:
The facility must conduct inspections of dust collection and containment systems.

Good Housekeeping:
The facility must prevent or minimize the discharge of spilled cement, aggregate (including sand or gravel), kiln dust, fly ash, or settled dust from paved portions of the facility that are exposed to stormwater. Each facility must determine the frequency of sweeping or equivalent by the amount of industrial activity occurring in the area and the frequency of exposure to stormwater, but it must be performed at least once a week, if cement, aggregate, kiln dust, fly ash, or settled dust are being handled or processed. The operation must also prevent the exposure of fine granular solids (cement, fly ash, kiln dust, etc.) to stormwater.

Preventative Maintenance:
For facilities producing ready-mix concrete, concrete block, brick, or similar products preventive measures must be implemented that ensure that process wastewater resulting from washing trucks, mixers, transport buckets, forms, or other equipment are discharged in accordance with a separate applicable NPDES permit..

Stormwater Monitoring Benchmarks:
All facilities are required to conduct visual and chemical (benchmark) monitoring. For benchmark monitoring, the benchmark concentrations or values depend on product type:

Clay Products Manufacturers (SIC 3251-3259, 3261-3269):
Total Aluminum 1.5 mg/L
TSS 100 mg/L

Concrete and Gypsum Product Manufacturers (SIC 3271-3275):
TSS 100 mg/L
Total Iron 1.0 mg/L

Cement Manufacturing Facility, Material Storage Runoff:
TSS 100 mg/L
pH 6 - 9

Others:
TSS 100 mg/L

Note: Benchmark for aluminum were derived based on the Aquatic Life Standards for these parameters in Minnesota Rules.

[Read more about use of Aquatic Life Standards to derive stormwater benchmarks]
[Read more about how benchmarks are used under the revised MPCA industrial permit]
[Read more about what a 100 mg/L benchmark for TSS relates to]


Looking for other sector information?
Click here for a link to all sector requirements

Caltha LLP provides expert consulting services to public and private sector clients nationwide to address Stormwater Permitting & Regulatory Support, Stormwater Pollution Prevention Plans (SWPPP), Stormwater Monitoring and Stormwater Training.

For further information contact Caltha LLP at
info@calthacompany.com
or
Caltha LLP Website


Asphalt Paving Roofing Materials & Lubricant Manufacturing Sector Requirements

The Minnesota Pollution Control Agency (MPCA) has issued its revised multi-sector industrial stormwater discharge general permit (MSGP). This permit will replace the existing industrial stormwater permit, which expired in October of 2002.

[Read a summary of the overall Minnesota permit, stormwater monitoring, and sector requirements]

All manufacturing, industrial and “industrial-like” sites that require a permit to discharge stormwater will be required to come into compliance with the revised permit, and to submit an application for permit coverage by either June 1, August 1 or October 1, depending on their industrial sector.

Click here to review a list affected industrial sectors and application deadlines for each sector

The revised permit details requirements for 29 different industrial sectors. The requirements described below are for the Asphalt Paving and Roofing Materials and Lubricant Manufacturing Sector (Sector D). Sector D covers several facility types, including manufacturing asphalt paving mixtures blocks and roofing materials, portable asphalt plant facilities, and manufacturing lubricating oils and greases and miscellaneous products of petroleum and coal. These requirements are in addition to permit requirements that apply to all sectors.

Inspections:
Inspections must include the following areas: material storage and handling areas; liquid storage tanks, hoppers, and silos; vehicle and equipment maintenance, cleaning, and fueling areas; and material handling vehicles, equipment, and processing areas.

The facility must conduct two of the monthly inspections during runoff events. One of the inspections must be performed during a snow melt runoff event. Each inspection must include a visual assessment of the runoff to identify any visible sheens or films that indicate the presence of oil or grease in the discharge.

Stormwater Monitoring Benchmarks:
All facilities are required to conduct visual and chemical (benchmark) monitoring. For benchmark monitoring, the benchmark concentrations or values depend on product type:

Permanent Asphalt Paving and Roofing Materials (SIC 2951, 2952):
TSS 100 mg/L

Discharges from Areas Where Production of Asphalt Emulsions Occur (SIC 2951, 2952):
TSS 100 mg/L
Oil & Grease none
pH 6-9

Portable Asphalt Pavement Plants:
TSS 100 mg/L

Miscellaneous Products of Petroleum and Coal (SIC 2992, 2999):
TSS 100 mg/L


[Read more about how benchmarks are used under the new MPCA industrial permit]
[Read more about what a 100 mg/L benchmark for TSS relates to]


Looking for other sector information?
Click here for a link to all sector requirements

Caltha LLP provides expert consulting services to public and private sector clients nationwide to address Stormwater Permitting & Regulatory Support, Stormwater Pollution Prevention Plans (SWPPP), Stormwater Monitoring and Stormwater Training.

For further information contact Caltha LLP at
info@calthacompany.com
or
Caltha LLP Website


Chemical Sector Requirements - MPCA General Permit

The Minnesota Pollution Control Agency (MPCA) has issued its revised multi-sector industrial stormwater discharge general permit (MSGP). This permit will replace the existing industrial stormwater permit, which expired in October of 2002.

[Read a summary of the overall Minnesota permit, stormwater monitoring, and sector requirements]

All manufacturing, industrial and “industrial-like” sites that require a permit to discharge stormwater will be required to come into compliance with the revised permit, and to submit an application for permit coverage by either June 1, August 1 or October 1, depending on their industrial sector.

Click here to review a list affected industrial sectors and application deadlines for each sector

The revised permit details requirements for 29 different industrial sectors. The requirements described below are for the Chemical and Allied Products Manufacturing Sector (Sector C). Sector C covers a fairly broad range of product types, including industrial inorganic and organic chemicals, plastic materials and synthetic resins, synthetic rubbers and human-made fibers, soap and detergents, specialty cleaning, polishing, and sanitation preparations, surface active preparations, perfumes, cosmetics, paints, wood fillers and sealers, paint and varnish removers, adhesives, glues, caulking compounds, explosives, inks, fertilizers, pesticides, and other agricultural chemicals, medicinal and pharmaceutical chemicals. These requirements are in addition to permit requirements that apply to all sectors.

Review requirements that apply to all sectors

Inspections:
The facility must conduct two of the monthly inspections during runoff events. One of the inspections shall be performed during a snow melt runoff event. Each inspection must include a visual assessment of the runoff to identify any visible sheens or films that indicate the presence of oil or grease in the discharge.

Potential Pollutant Sources:
The SWPPP must document describe the following potential pollutant sources: outdoor storage of salt, pallets, coal, drums, containers; access roads, rail cars, and tracks, areas where the transfer of substances in bulk occurs, and areas where machinery operates.

Stormwater Monitoring Benchmarks:
All facilities are required to conduct visual and chemical (benchmark) monitoring. For benchmark monitoring, the benchmark concentrations or values depend on product type:

Agricultural Chemicals (SIC 2873-2879):
COD 120 mg/L
TSS 100 mg/L
Total Zinc 0.234 mg/L
Total Lead 0.164 mg/L
Total Iron 1.0 mg/L
Phosphorus 1.0 mg/L

Industrial Inorganic Chemicals (SIC 2812-2819):
TSS 100 mg/L
Total Aluminum 1.5 mg/L
Total Iron 1.0 mg/L
Total Zinc 0.234 mg/L

Soaps, Detergents, Cosmetics, and Perfumes (SIC 2841-2844):
TSS 100 mg/L
Total Zinc 0.234 mg/L

Plastics, Synthetics, and Resins (SIC 2821- 2824):
TSS 100 mg/L
BOD 25 mg/L
Total Zinc 0.234 mg/L

All Others:
TSS 100 mg/L

Note: Benchmarks for zinc, copper, aluminum, iron, arsenic were derived based on the Aquatic Life Standards for these parameters in Minnesota Rules.

[Read more about use of Aquatic Life Standards to derive stormwater benchmarks]
[Read more about how benchmarks are used under the MPCA industrial permit]
[Read more about what a 100 mg/L benchmark for TSS relates to]


Looking for other sector information?
Click here for a link to all sector requirements

Caltha LLP provides expert consulting services to public and private sector clients nationwide to address Stormwater Permitting & Regulatory Support, Stormwater Pollution Prevention Plans (SWPPP), Stormwater Monitoring and Stormwater Training.

For further information contact Caltha LLP at
info@calthacompany.com
or
Caltha LLP Website


Paper & Allied Products Sector Requirements in Minnesota

The Minnesota Pollution Control Agency (MPCA) has issued its revised multi-sector industrial stormwater discharge general permit (MSGP). This permit will replace the existing industrial stormwater permit, which expired in October of 2002.

[Read a summary of the overall Minnesota permit, stormwater monitoring, and sector requirements]

All manufacturing, industrial and “industrial-like” sites that require a permit to discharge stormwater will be required to come into compliance with the revised permit, and to submit an application for permit coverage by either June 1, August 1 or October 1, depending on their industrial sector.

Click here to review a list affected industrial sectors and application deadlines for each sector

The revised permit details requirements for 29 different industrial sectors. The requirements described below are proposed for the Paper and Allied Products Manufacturing Sector (Sector B). Sector B covers a fairly broad range of facility types, including paperboard mills, pulp mills, paper mills, paperboard containers and boxes, converted paper and paperboard products. These requirements are in addition to permit requirements that apply to all sectors.

Review requirements that apply to all sectors


Stormwater Monitoring Benchmarks:
All facilities are required to conduct visual and chemical (benchmark) monitoring. For benchmark monitoring, the benchmark concentrations or values apply to all facility types:

TSS 100 mg/L
COD 120 mg/L

[Read more about how benchmarks are used under the proposed MPCA industrial permit]
[Read more about what a 100 mg/L benchmark for TSS relates to]

Looking for other sector information?
Click here for a link to all sector requirements

Caltha LLP provides expert consulting services to public and private sector clients in Minnesota to address Stormwater Permitting & Regulatory Support, Stormwater Pollution Prevention Plans (SWPPP), Stormwater Monitoring and Stormwater Training.

For further information contact Caltha LLP at
info@calthacompany.com
or
Caltha LLP Website


Timber Products - Wood Products Sector Stormwater Requirements

The Minnesota Pollution Control Agency (MPCA) has issued its revised multi-sector industrial stormwater discharge general permit (MSGP). This permit will replace the existing industrial stormwater permit, which expired in October of 2002.

[Read a summary of the overall Minnesota permit, stormwater monitoring, and sector requirements]

All manufacturing, industrial and “industrial-like” sites that require a permit to discharge stormwater will be required to come into compliance with the revised permit, and to submit an application for permit coverage by either June 1, August 1 or October 1, depending on their industrial sector.

Click here to review a list affected industrial sectors and application deadlines for each sector

The revised permit details requirements for 29 different industrial sectors. The requirements described below are for the Timber Products Sector (Sector A). Sector A covers a fairly broad range of facility types, including log storage or handling areas, mills, producing lumber and wood basic materials, wood preserving, manufacturing finished articles made entirely of wood or related materials, and manufacturing wood buildings or mobile homes. These requirements are in addition to permit requirements that apply to all sectors.

Inspections:
If the facility performs wood surface protection and preservation activities, inspections must include processing areas and treated wood storage areas to assess the effectiveness of practices to eliminate the deposit of treatment chemicals on unprotected soils and eliminate all contact with stormwater discharges. At least two of the monthly inspections must be conducted during runoff events. One of the inspections must be performed during a snow melt runoff event.

Industry-Specific Stormwater Controls:
The facility must have secondary containment for all significant materials stored indoor and outdoor, (e.g. arsenic, chromium, zinc, copper, and phenolic solution storage tanks and structures). Facility must also drain containment stormwater for outdoor storage tanks and structures only after inspection demonstrates that no stormwater contact with solutions has occurred.

Potential Pollutant Sources:
If the operation uses chlorophenolic, creosote, or chromium-copper-arsenic formulations for wood surface protection or preserving, the SWPPP must document 1) areas where contaminated soils, treatment equipment, and stored materials still remain, and 2) the management practices employed to minimize the contact of these materials with stormwater runoff.

Stormwater Monitoring Benchmarks:
All facilities are required to conduct visual and chemical (benchmark) monitoring. For benchmark monitoring, the benchmark concentrations or values depend on product type:

General Sawmills and Planing Mills (SIC 2421):
COD 120 mg/L
TSS 100 mg/L
Zinc 0.234 mg/L

Wood Preserving (SIC 2491):
TSS 100 mg/L
Total Arsenic 0.680 mg/L
Total Copper 0.028 mg/L
Total Chromium III 3.5 mg/L
Total Phenols 4.4 mg/L

Log Storage and Handling (SIC 2411):
TSS 100 mg/L

Wet Decking:
pH 6 - 9

Discharges at Log Storage and Handling Areas (SIC 2411):
TSS 100 mg/L

Hardwood Dimension and Flooring Mills and others:
TSS 100 mg/L
COD 120 mg/L

Nailed Wood Boxes and Shook (SIC 2441-2449):
TSS 100 mg/L

Note: Benchmarks for zinc, copper, chromium, phenols, arsenic were derived based on the Aquatic Life Standards for these parameters in Minnesota Rules.

[Read more about use of Aquatic Life Standards to derive stormwater benchmarks]
[Read more about how benchmarks are used under the proposed MPCA industrial permit]
[Read more about what a 100 mg/L benchmark for TSS relates to]


Looking for other sector information?
Click here for a link to all sector requirements

Caltha LLP provides expert consulting services to public and private sector clients nationwide to address Stormwater Permitting & Regulatory Support, Stormwater Pollution Prevention Plans (SWPPP), Stormwater Monitoring and Stormwater Training.

For further information contact Caltha LLP at
info@calthacompany.com
or
Caltha LLP Website


Food Product Industry - MPCA Compliance Requirements

The Minnesota Pollution Control Agency (MPCA) has issued its revised multi-sector industrial stormwater discharge general permit (MSGP). This permit will replace the existing industrial stormwater permit, which expired in October of 2002.

[Read a summary of the overall Minnesota permit, stormwater monitoring, and sector requirements]

All manufacturing, industrial and “industrial-like” sites that require a permit to discharge stormwater will be required to come into compliance with the revised permit, and to submit an application for permit coverage by either June 1, August 1 or October 1, depending on their industrial sector.

Click here to review a list affected industrial sectors and application deadlines for each sector

The revised permit details requirements for 29 different industrial sectors. The requirements described below are for the Food and Kindred Products Sector (Sector U). Sector U covers a fairly broad range of facility types, including meat products, dairy products, bakeries, beverage products, and many others. These requirements are in addition to permit requirements that apply to all sectors.

Review requirements that apply to all sectors

Employee Training:
SWPPP training programs must include information on:
1) used oil and spent solvent management;
2) segregation of organic materials, raw materials, and products from contact with stormwater and precipitation; and
3) pest control

[Read more about Minnesota stormwater training]

Inspections:
Inspections must include:
a) waste management units;
b) vents and stacks associated with industrial activities;
c) spoiled product and broken product container holding areas;
d) animal holding pens;
e) staging areas; and
f) air pollution control equipment.

At least two of the monthly inspections must be conducted during runoff events. One of the inspections must be performed during a snow melt runoff event.

Stormwater Pollution Prevention Plan (SWPPP) Content:
The SWPPP must identify:
1) vents and stacks from cooking, drying, and similar operations;
2) dry product vacuum transfer lines;
3) animal holding pens;
4) spoiled product; and broken product container storage areas.

Potential Pollutant Sources:
The SWPPP must describe application and storage of pest control chemicals (e.g., rodenticides, insecticides, fungicides) used on plant grounds.

Stormwater Monitoring Benchmarks:
All facilities are required to conduct visual and chemical (benchmark) monitoring. For benchmark monitoring, the benchmark concentrations or values depend on product type:

Grain Mill Products:
TSS 100 mg/L

Fats and Oils Products:
TSS 100 mg/L
BOD5 25 mg/L
COD 120 mg/L
Ammonia 34.8 mg/L
Total nitrogen None

All Other Food Sectors:
TSS 100 mg/L
BOD 25 mg/L
COD 120 mg/L
Ammonia 34.8 mg/L
Total nitrogen 10 mg/L
Phosphorus 1.0 mg/L

Note: Benchmarks for ammonia and nitrate were derived based on the Aquatic Life Standards for these parameters in Minnesota Rules.

[Read more about use of Aquatic Life Standards to derive stormwater benchmarks]
[Read more about how benchmarks are used under the revised MPCA industrial permit]
[Read more about what a 100 mg/L benchmark for TSS relates to]




Looking for other sector information?
Click here for information on proposed stormwater requirements for specific sector.




Caltha LLP provides expert consulting services to public and private sector clients nationwide to address Stormwater Permitting & Regulatory Support, Stormwater Pollution Prevention Plans (SWPPP), Stormwater Monitoring and Stormwater Training.

For further information contact Caltha LLP at
info@calthacompany.com
or
Caltha LLP Website


Steam Electric Sector O Power Plant Compliance

The Minnesota Pollution Control Agency (MPCA) has issued its revised multi-sector industrial stormwater discharge general permit (MSGP). This permit will replace the existing industrial stormwater permit, which expired in October of 2002.

[Read a summary of the overall Minnesota permit, stormwater monitoring, and sector requirements]

All manufacturing, industrial and “industrial-like” sites that require a permit to discharge stormwater will be required to come into compliance with the revised permit, and to submit an application for permit coverage by either June 1, August 1 or October 1, depending on their industrial sector.

Click here to review a list affected industrial sectors and application deadlines for each sector

The revised permit details requirements for 29 different industrial sectors. The requirements described below are for the Steam Electric Generating Facilities (Sector O). Sector O covers three primary types of facilities, 1) steam electric power generation; and 2) dual fuel co-generation facilities producing steam.

These requirements are in addition to permit requirements that apply to all sectors.

Good Housekeeping Practices:
The SWPPP must describe and implement procedures to reduce or control the tracking of ash and residue from ash loading areas. Implement housekeeping procedures, such as, dust suppression, containment, or clearing loading areas, floors and roadways of ash and excess water

Inspections
Inspections must include:
a) coal handling areas,
b) switchyards,
c) ash handling areas,
d) areas adjacent to disposal ponds and landfills.

Inspections must include all residue-hauling (i.e. ash) vehicles for proper covering over the load, adequate gate sealing, and overall integrity of the container body. Dischargers must repair, as soon as practicable, vehicles without load covering or adequate gate sealing, or with leaking containers or beds. Two of the monthly inspections must be conducted during runoff events and one of the inspections shall be performed during a snow melt runoff event.

Preventative Maintenance:
The SWPPP must describe and implement measures that prevent or minimize stormwater from contacting fugitive dust emissions from coal handling areas and to prevent or minimize contamination of stormwater runoff from delivery vehicles carrying significant materials arriving at the facility. The SWPP must have procedures ensuring overall integrity of the body or container and procedures to deal with leakage or spillage from vehicles or containers.

The SWPPP must also describe and implement measures that prevent or minimize contamination of surface runoff from oil-bearing equipment in switchyard areas and to retard flows and limit the spread of spills from oil-bearing equipment in switchyards, or collecting runoff in perimeter ditches from these areas.

Spills and Leaks:
The SWPPP must describe and implement measures to reduce the potential for an oil or chemical spill, or reference an SPCC plan, and to visually inspect the structural integrity of all above-ground tanks, pipelines, pumps, and related equipment, and conduct any necessary repairs immediately.

Management of Runoff:
The SWPPP must describe and implement measures that prevent or minimize contamination of surface runoff from areas adjacent to disposal ponds or landfills, and must include procedures to reduce ash residue that may be tracked on to access roads traveled by residue handling vehicles, and reduce ash residue on exit roads leading into and out of residue handling areas.

SWPPP Contents:
The SWPPP must identify:
1) scrap yards, and general refuse areas;
2) short- and long-term storage of construction materials, paint equipment, oils, fuels, used and unused solvents, cleaning materials, paint, water treatment chemicals, fertilizer, and pesticides);
3) landfills and construction sites; and
4) stockpile areas (e.g., coal or limestone piles).

Stormwater Monitoring Benchmarks:
All facilities are required to conduct chemical (benchmark) monitoring. For benchmark monitoring, the benchmark concentrations or values depend on facility type:

Coal Fired and Oil Fired Steam Electric Generating Facilities:
TSS 100 mg/L
Iron 1.0 mg/L

Nuclear and Natural Gas Fired Co-Generation Facilities:
TSS 100 mg/L

In addition, any facilities that maintain coal piles are subject to Effluent Limitations, which require monitoring separate from Benchmark Monitoring requirements.

[What is the difference between Benchmark Values and Effluent Limits?]

[Read more about how benchmarks are used under the revised MPCA industrial permit]

[Read more about what a 100 mg/L benchmark for TSS relates to]



Looking for other sector information?

Click here for information on proposed stormwater requirements for specific sector.


Caltha LLP provides expert consulting services to public and private sector clients nationwide to address Stormwater Permitting & Regulatory Support, Stormwater Pollution Prevention Plans (SWPPP), Stormwater Monitoring and Stormwater Training.

For further information contact Caltha LLP at
info@calthacompany.com
or
Caltha LLP Website